Valves are manufactured to last long. However, there are circumstances that industrial valves do not lastthe way they are supposed to. Identifying these conditions can help lengthen the life of the valve. In addition, valve maintenance is an important aspect of any valve life.
As opined by leading valve suppliers is a normal occurrence. But, with the right installation and maintenance, you can prolong your valve life service. Band-aid solutions are not long solutions when it comes to valve maintenance.
Over time, all valves will need to be replaced due to normal wear and tear. However, there is no reason why valves shouldn’t have a long and healthy lifespan and no reason why you shouldn’t save on the time and cost of replacing them. With the correct operation, installation and maintenance, your valves will last longer and need fewer repairs.
Through preventative maintenance (whether manual or automated), you can keep track of your valves’ performance, troubleshoot factors that are affecting their lifespan, and take care of small problems before they spiral out of control.
Follow these Tips to Extend the Life of Your Valves:
Proper selection, installation and maintenance can ensure optimal performance and longevity.
Understanding the Valves:
There are many kinds of valves in just one operation. The first step in keeping valve integrity so you can prolong its life is understanding how a particular valve works.
Always read the manual that comes along with the valve to know what material the valve is made of, the pressure and temperature range and the like.
Part of understanding each valve is knowing its proper installation. Know what type of bore should be used for the valve if pressure is a huge consideration. Whether the valve should be bolted, welded or the likes are also a major factor. This could mean potential leakages or a tight seal.
One of the problems when you are not familiar with the valve parts, you might end up ruining the valve because of misidentification.
The Right Valve Selection:
Valve selection could be daunting. But this stage is the make-or-break stage. If you scrimp on the selection process, you might choose the improper valve. This could mean a potential loss.
One of the major causes of leakage is the wrong valve design or material concerning the media. In the long run, the wrong valve would lose its optimal performance. That would mean a loss to you.
Check the label on your valves to know valve specifications, including the type of system the particular valve should be used for.
Proper Installation and Maintenance:
Proper installation begins in the upkeep of the valves after these are delivered. Valves can get damaged from corrosion caused by negligence, especially when the valves are left uncovered in the elements. Another common issue among valve technicians is the removal of end caps that act as protection for the internal valve parts.
For valves to last longer, it is imperative that these should be cleaned at least once a year or if needed, especially when the plant area is dirty. Use proper equipment such as cloth, lubricant or wire brushes to clean the valve body and components such as the stem threads, studs, nuts and the like.
It is also important that the valves are properly cleaned before installing them into the pipe system. This way, the valves do not contain contaminants that might harm not only the valve but also the media that would flow through it.
If the valves are not corrosive resistant, use products that should prevent the onset of corrosion that could potentially damage the valve. A simple monthly application of a general-purpose lubricant can do wonders and potentially increase the valve life span. However, take note of the lubricant to use as suggested by valve manufacturers.
There should be regular tests conducted so that there is early detection of possible leakages and the like. While this may be viewed as a costly endeavour, one of the best ways to increase the lifespan of industrial valves is to conduct leakage tests.
The Bottom Line :
Cost savings result from education, experience and research. Manufacturers and vendors should provide consistent education and training opportunities. End users should contact the manufacturer with questions and visit the manufacturer’s website to review the cut sheets. Industry veterans can mentor newcomers to pass on their vast knowledge and ensure their legacy.
Further, our Europe origin valves are designed to follow the various industrial standards and customers’ requirements and we are properly known as European Valve Manufacturers. Our team of designers & engineers can assist you into making the right choice of the kind of valve for your application. Fevisa is ever ready to help you out in the choice of stock valves.
Learning the nature of the particular valve, cleaning the valve and conducting preventive maintenance, among others, can increase the life of industrial valves. Should you wish to learn more about industrial valves, feel free to contact us, one of leading valve stockists in Dubai manufacturers.